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Resistance heating for U-bolt manufacturing plant
In the realm of industrial manufacturing, efficiency is key. Every process, every machine, every innovation is geared towards streamlining production, reducing costs, and enhancing quality. In this pursuit, heating machines play a pivotal role, especially in industries reliant on precise temperature control for their processes. For making U-bolt the iron rod should bent to make flawless U shape. To make flawless good quality U shape the iron rod should be heated first before bending. Here comes the role of electric resistance heating machine also known as U-bolt heating machine. The machine consists of a control circuit and step down transformer to match right heating of iron rod.
Resistance Heaters are essential in U-bolt manufacturing units for pollution free workshop. The industry is using both electronic and electrical machines, the electrical resistance heating is durable and long life technology machines a pneumatic clamping enhance the machine for higher production. The scr controlled machines have advantage over uncontrolled machines. The current can be set according to length to avoid overloading of power supply & machine. In general heating time is set between 20 to 120 seconds.
SCR controlled machines have following features.
• Synchronized Heating Timer
• Fast pneumatic clamping
• Heat Delay Adjustable
• Power Line Synchronized Thyristor Control Step less Power setting
• Heating Time from 1 to 200 seconds
More details about U-Bolt Heating Machine
The U-Bolt Heating Machine is a versatile and indispensable tool in various industries such as manufacturing, construction, and engineering. It is primarily utilized for heating and bending metal rods or bars to specific angles or shapes. The machine's design allows for precise control over the heating process, ensuring uniform heating and consistent results.
How U-bolt heating on Induction technology Works
At its core, the U-Bolt Heating Machine operates on the principle of induction heating. This method involves generating heat within the metal object itself by inducing electrical currents through it. The machine consists of an induction coil that wraps around the metal rod or bar to be heated. When an alternating current passes through this coil, it creates a rapidly alternating magnetic field. As the metal object is placed within this field, eddy currents are induced within it, causing it to heat up due to resistance.
The U-Bolt Heating Machine is equipped with controls to adjust parameters such as power output, frequency, and heating duration, allowing operators to tailor the heating process to the specific requirements of the material being worked on. Additionally, the machine may incorporate cooling systems to prevent overheating and ensure the safety of the operator.
Applications of both electrical & Induction technology machines
1. Manufacturing Industry: In manufacturing, the U-Bolt Heating Machine finds extensive use in shaping metal components for various applications. From automotive parts to structural elements, it enables the precise bending of metal rods to meet design specifications.
2. Construction Sector: In construction, the machine is employed for fabricating custom metal brackets, supports, and other components used in building structures. Its ability to accurately heat and bend metal allows for the creation of bespoke elements tailored to the requirements of each project.
3. Engineering and Fabrication: Engineers and fabricators utilize the U-Bolt Heating Machine to produce specialized components for machinery and equipment. Its versatility makes it invaluable for creating prototypes and small batches of custom parts.
Advantages of conventional Oil & coil heating
1. Precision: The U-Bolt Heating Machine offers precise control over the heating process, ensuring consistent results with minimal deviation from desired specifications.
2. Efficiency: Compared to traditional heating methods such as flame or resistance heating, induction heating is more efficient, resulting in reduced energy consumption and shorter heating times.
3. Safety: Induction heating eliminates the need for open flames or hot surfaces, minimizing the risk of accidents and creating a safer working environment.
4. Versatility: The machine can accommodate a wide range of metal sizes and shapes, making it suitable for diverse applications across various industries.
RESISTANCE HEATING / HEATER ( RH11)
TECHNICAL SPECIFICATIONS:-
| Item | Unit | RH11K30 | RH11K50 |
| Rated Supply | V | 415± 10% | 415± 10% |
| Phase | Ph | 2 | 2 |
| Frequency | Hz | 50 | 50 |
| Load | KVA | 30 | 50 |
| Timer | Second | Optional | Optional |
| Power Control | Type | No | No |
| Heating Length | inches | 4 to 7 | 7 to 30 |
| Rod Diameler | mm | 10 to 25 | 16 to 30 |
| Clamping | Type | Cam Type | Cam Type |
| Weight | Kg | 600 | 750 |
| Key Feature:- | Enviornment friendly and noise free. | ||
SCR CONTROL -U-BOLT-Heating machine
RESISTANCE HEATING MACHINE (RH 12)
CatelogueTechnical Specifications:-
| Item | Unit | RH12K30 | RH12K50 |
| Rated Supply | V | 415± 10% | 415± 10% |
| Phase | Ph | 2 | 2 |
| Frequency | Hz | 50 | 50 |
| Load | KVA | 30 | 50 |
| Timer | Second | 1 to 999 | 1 to 999 |
| Power Control | Type | Thyristor control | Thyristor control |
| Heating Length | inches | 4 to 7 | 7 to 30 |
| Rod Diameler | mm | 10 to 25 | 16 to 30 |
| Clamping | Type | Cam Type | Cam Type |
| Weight | Kg | 600 | 750 |
| Key Feature:- | Enviornment friendly and noise free. | ||
Technical Specifications:-
| Item | Unit | RH22K30 | RH22K50 |
| Rated Supply | V | 415± 10% | 415± 10% |
| Phase | Ph | 2 | 2 |
| Frequency | Hz | 50 | 50 |
| Load | KVA | 30 | 50 |
| Timer | Second | 0.2 to 200 | 0.2 to 200 |
| Power Control | Type | Thyristor control | Thyristor control |
| Heating Length | inches | 4 to 7 | 7 to 30 |
| Rod Diameler | mm | 10 to 25 | 16 to 30 |
| Clamping | Type | Pneumatic | Pneumatic |
| Weight | Kg | 600 | 750 |
| Key Feature:- | Enviornment friendly and noise free. | ||
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